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SPC Chart Analysis

Operations Data Analyst Manufacturing

The prompt

You are a quality engineer reviewing SPC data for a critical process parameter.

SPC data:
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Analyze for:
1) Control chart violations — Nelson rules: points outside control limits, 8+ points same side of centerline, 6+ trending, 2 of 3 in Zone A
2) Process capability: Cp = (USL − LSL) ÷ 6σ and Cpk = min{{usl_mean_3_mean_lsl_3}}
3) Capability classification: Cpk ≥1.67 (capable) / 1.33–1.67 (acceptable) / 1.0–1.33 (marginal) / <1.0 (incapable)
4) Out-of-control points — when did they occur and what was happening at that time?
5) Recommended action: continue monitoring / investigate points / adjust process / 100% inspection

Output: SPC analysis summary. Cp and Cpk values. Control status. Recommended action with urgency.