LightGuide

What it does

LightGuide is an AI-enhanced projected augmented reality (AR) work instruction system for manufacturing - projecting step-by-step visual instructions directly onto work surfaces and parts, and using AI computer vision to verify that each step is performed correctly before the operator advances. AI capabilities include computer vision verification that confirms correct component placement, torque application, and assembly sequence completion, AI error proofing that prevents operators from proceeding when incorrect steps are detected, intelligent work instruction adaptation that adjusts guidance based on operator skill level and pace, and assembly analytics that identify which steps generate the most operator errors or delays for targeted process improvement.

Strengths

• Mid-market manufacturers use LightGuide for AI-guided assembly - computer vision verification reducing assembly errors and projected instructions enabling faster operator training on complex builds.
• Large aerospace, defense, and precision manufacturers use LightGuide for enterprise quality-critical assembly - AI error proofing on complex, regulated assemblies where human error creates costly rework or safety risk.
• LightGuide is an AI-enhanced projected augmented reality (AR) work instruction system for manufacturing - projecting step-by-step visual instructions directly onto work surfaces and parts, and using AI computer vision to verify that each step is performed correctly before the operator advances.

Watch-outs

• Specialized assembly guidance hardware system: LightGuide requires projector hardware installation at workstations — organizations must budget for capital equipment alongside software and assess workstation suitability for projection-based AR.
• Works best for structured, repetitive assembly processes: LightGuide's projected AR guidance is most effective for consistent, step-by-step assembly — highly variable or custom work with unpredictable sequences has less applicable use case.
• Computer vision accuracy requires controlled environments: AI component verification works best in controlled lighting and standardized work cell configurations — variable lighting, reflective surfaces, or non-standard part orientations can reduce verification accuracy.

Pricing

LightGuide system pricing based on number of workstations. Hardware and software combined. Mid-market installations typically $50,000 to $200,000+. Annual software maintenance.